Metalico Buys Future Home for Planned Shredder
Metalico Inc, a leading regional scrap metal recycler, has purchased a portion of the former Bethlehem Steel/Mittal complex in Western New York, including the abandoned galvanizing mill, from Great Lakes Industrial Development LLC, a Buffalo-based real estate investment group, as the site for a new shredder.
The 44-acre parcel, at the corner of Route 5 and Lake Avenue on the border of the Town of Hamburg and Blasdell, includes a 177,500-square-foot building. Metalico plans to install a heavy-duty 80104 Metal Shredder inside the building, which will still provide ample additional space for other recycling activity. The location is appropriately zoned for the company’s contemplated use and approvals are in place for outdoor storage and processing of scrap metals.
The planned 80″ by 104″ scrap metal shredder will be powered with a 4,000 hp (2,984 kW) electric motor with an operating speed of 600 RPM, suitable for processing 100 to 120 tons per hour of shreddable scrap. The installation will include a new state-of-the-art downstream separation system to maximize the recovery of valuable non-ferrous products.
Metalico expects to produce 120,000 tons per year of high quality shredded steel scrap by combining feedstock generated from its own yards and material available for purchase in the region. The company looks to satisfy growing demand for shred from electric arc furnace mills, export markets and other consumers.
At current commodity metal prices, the shredder is estimated to generate more than $50 million in annualized sales when it achieves full commercial operation. It is expected to be operational by the end of the year.
Metalico has been operating in Buffalo since 1998 and believes that the market is underserved for shredding capacity. At present more than 2/3 of shreddable scrap regularly leaves the area.
Metalico, with its leading market share, is the largest local generator of scrap tin, light iron and appliances for recycling in the Buffalo region. A portion of its feedstock that currently goes to a company-owned facility in Pittsburgh will be kept local when the new shredder becomes operational.
The company expects to make a capital investment of more than $10 million for the acquisition of the property, plant and support equipment and related improvements for the shredder project. Metalico expects the new facility to generate fifteen to twenty new permanent jobs in addition to construction and installation work. The company also plans to add two more scrap buying centers in the area to better supply the shredder and to be less reliant on traditionally more expensive third-party feedstock.
Metalico’s investment represents the continuing growth of its commitment to upstate New York, where it already maintains ferrous and non-ferrous scrap recycling operations at its locations in Buffalo, Niagara Falls, Lackawanna, Jamestown, Rochester and Syracuse. It also owns scrap yards in western Pennsylvania and northeastern Ohio.
Metalico President and Chief Executive Officer Carlos E. Agüero said, “The Galvanizing Mill site is a perfect location for our expansion of services in Upstate New York. We expect the shredder will also draw feed from our other facilities, consistent with our strategy of penetrating geographically contiguous markets and benefiting from intercompany and operating synergies that are available through consolidation.”
Metalico, Inc. is a holding company with operations in two principal business segments: ferrous and non-ferrous scrap metal recycling, and fabrication of lead-based products. Metalico currently operates twenty-six recycling facilities in New York, Pennsylvania, Ohio, West Virginia, New Jersey, Texas, and Mississippi and four lead fabricating plants in Alabama, Illinois, and California. Metalico’s common stock is traded on the NYSE Amex under the symbol MEA.